RSC Boxes vs. Die-Cut Boxes

When you need to package your product securely and attractively, there are two options — RSC boxes vs. die-cut boxes. When you select the right option, it can help you with branding while ensuring your products arrive in great shape and please your customers.

What’s the difference between the two? Which should you choose? Let’s help you navigate your choices.

What Is an RSC Box?

regular slotted container (RSC) box has equal-lengthed flaps on the top and bottom that meet in the center when closed. RSC boxes are one of the most popular types of packaging. Their efficient and versatile design allows you to store and ship various types of products in various sizes and weights.

For example, you can use an RSC box for the following items:

  • Appliances
  • Consumer goods
  • Electronics
  • Fragile items
  • Industrial products
  • Personal care
  • Toys

RSC boxes are also an economical choice because they do not require added tooling and minimal cardboard use. They fold quickly but may need more tape than other box styles to uphold their integrity during shipping. RSC boxes usually include some empty space around the product, so you may also need to insert filler, paper or other padding around the item to keep it safe during shipping.

These boxes can be designed with extra padding to protect more fragile items. Based on your needs, you can also request that the container be a particular size, length and depth. Custom Boxes Now uses state-of-the-art technology to create custom cartons suited for packaging and shipping various types of products. These boxes can also be customized with graphics and colors to promote your brand.

Custom RSC boxes are excellent for shipping products worldwide due to the quality of their design and the safety they provide during transportation. In addition to being made using environmentally friendly methods, RSC boxes are one of the most common and economical styles to manufacture. They are usually made of recycled corrugated cardboard material. High-quality custom RSC boxes can be used numerous times before being recycled.

Benefits of RSC Boxes

The main benefits of RSC boxes include:

  1. Reduce costs: RSCs are typically more affordable to produce and purchase than custom boxes.
  2. Streamline assembly: These boxes are designed to have a quick and straightforward assembly.
  3. Provide strong protection: RSC boxes are made from sturdy corrugated cardboard. Their structure is built to protect its contents.
  4. Maximize versatility: You can use RSCs for various products. They’re also easy to stack to optimize storage space.

What Is a Die-Cut Box?

A die-cut box is a custom-shaped box created through a special cutting process that allows for unique designs and sizes. The die cutter or die press machine helps create these boxes. These walls lock into place, and the lid closes with a tab, meaning the boxes have elevated structural integrity and may use less tape than RSC boxes.

Unlike standard boxes, they can have special features — like windows or unique shapes — making them great for branding and product presentation. Since these boxes can be cut to size for your product, you may cut some costs related to shipping and safety materials. However, since die-cut boxes are more customizable and can be cut into different shapes, they typically cost more than RSC containers.

Die-cut boxes allow companies to get more creative and create truly customizable looks — they can be printed with logos and instructions. For customers, custom die-cut boxes create an experience. They can be customized inside and, in some cases, even contain graphics inside. Since less tape is used, die-cut mailer boxes can also be easier for customers to open. The added customer experience makes custom die-cut boxes popular choices for higher-end items and luxury brands.

Benefits of Die-Cut Boxes

Here are a few of the biggest benefits of using die-cut boxes:

  1. Offer versatility: Die-cut boxes allow you to use your creativity. This packaging type offers various customization possibilities, from adding windows to different shapes.
  2. Boost brand awareness: Emboss your logo or other brand elements onto the box. A custom box with your branding helps with your marketing efforts.
  3. Lower shipping costs: Have your products fit like a glove. With custom sizing and design, no space is wasted. There’s no need to buy extra foam pellets or pillow inserts to fill empty spaces.
  4. Provide product protection: A snug fit keeps products in place and protected. The material of the box and safety inserts can also be customized to keep products safe.

Choosing an RSC vs. Die-Cut Box

Now that you understand the difference between die-cut and regular slotted container boxes, you may be wondering what option is right for you. When making a choice, here are a few considerations to go over.

1. Personal Preference

Some people prefer the customization of die-cut boxes or the familiarity of RSC boxes. 

2. Budget

RSC boxes are usually more cost-effective, while die-cut boxes can be more expensive due to their custom nature. Determine your budget for packaging to guide your choice.

3. Branding Needs

If branding and presentation are important, die-cut boxes offer more customization options. You can cut them into unique shapes and print custom designs. In comparison, RSC boxes are generally more utilitarian. So, if you have a simple logo with one or two colors, RSC boxes may work well.

4. Product Shape and Size

Do your products require a specific shape, or can a standard shape work? Assess whether your products fit better in the standard shape of RSC boxes or if they require custom dimensions and designs that die-cut boxes can provide.

5. Customers

Choose die-cut mailers if you want your customers to have an elegant unboxing experience or if your customers tend to unbox on social media. If your customers are concerned about being green, a recyclable regular slotted container and eco-friendly packaging materials may be good options.

6. Assembly and Handling

RSC boxes are typically easier and quicker to assemble, saving time in packing operations. If speed and efficiency are priorities, RSCs might be preferable.

7. Storage and Transport

Evaluate how the boxes will be stored and shipped. RSC boxes stack well and are space-efficient, while die-cut boxes might require more careful handling due to their custom shapes.

8. Protection Requirements

Consider the level of protection your products need during transit. RSC boxes are strong and durable, but if your items require specialized cushioning or fits, die-cut boxes might be more suitable.

Work With Custom Boxes Now!

Whether you choose RSC boxes or die-cut boxes, Custom Boxes Now! can help. With over 60 years of experience helping companies secure quality, customized boxes for their needs, we have the large design staff and team to handle your box needs. Our 200,000-square-foot manufacturing facility in the United States helps us ensure every box we send is high quality.

Build your box with us today to see how easy it is to get the shipping and product boxes you need.