The Ultimate Guide to Corrugated Box Designs

Guide to corrugated box designs

The possibilities of corrugated box design are practically endless in this day and age, giving retailers, vendors and business owners so many options to choose from. The corrugated box design you choose all depends on what you use it for, whether that includes shipping cartons, retail packaging or product displays. If you’re wondering which corrugated packaging to go with, this guide introduces six of the most popular types of corrugated boxes. 

These variations make it possible for retailers, vendors and business owners to package their products in the exact right box for the shape and purpose of the item and the nature of the transaction. So read on and see what you might be able to do with just the right box.

Types of Corrugated Boxes 

The use of corrugated boxes is important because they allow goods to arrive at their destination safely, and they’re eco-friendly. In one recent survey, 83% of consumers said that it was important for companies to use recyclable products. Moreover, the American Forest and Paper Association stated that the recycling rate for corrugated boxes was 91.4% as of 2021. 

Here’s a look at the most common varieties of corrugated custom boxes you can use. 

Regular Slotted Container (RSC) 

This standard box design has a slotted top and bottom and is among the most common corrugated box types. All flaps are the same length, with each of the two out-flaps being half the container’s width to meet in the center of the box when folded. These boxes will need tape to secure the flaps. Additionally, regular slotted container shipping boxes are easy to ship and store because you can nest them inside one another until you need them again. 

Half-Slotted Container (HSC) 

The half-slotted container shipping box is similar to the regular slotted container, although this one only has one set of flaps on the bottom and an open top so that a slightly larger top may act as the lid. This allows you to access the goods inside the corrugated box faster. The HSC box is also known as a telescope box and is perfect for products you frequently ship since they are easily bundled and unbundled and take up little space compared to other boxes. 

Full Overlap Slotted Container (FOL) 

This corrugated packaging box is one of the most popular shipping boxes available. As its name suggests, the full overlap container involves extended flaps that overlap one another. These overlapped flaps provide extra protection and are excellent for shipping fragile items since they can withstand more force during travel. 

Full overlap slotted container (FOL) boxes


If you’re looking for a unique shipping solution that offers security, the C-series shipping box is the way to go! Also known as the self-enclosing or self-locking box, this packaging includes durable corrugated material that folds into each other perfectly to ensure its item’s safety. These containers are perfect for shipping gifts or products like clothes and food. 

One Panel Folder (OPF) 

The one-panel folder shipping box is perfect for delivering items like albums, books and plaques. These boxes include only one panel, which you crease, slot and then fold to enclose the item, finally sealing it with tape. This corrugated box design holds the product efficiently while simultaneously saving space. 

Tray and Cover Boxes

Another fantastic corrugated packaging solution is the tray and cover boxes. This design includes a durable interior bottom tray that holds items that slide into a slightly larger cardboard sleeve to secure the products. When adding your logo to this packaging, it gives an elegant touch that shows your customers you are all about the quality of your services. 

Get Customizable Corrugated Boxes With Custom Boxes Now! 

Now that you’ve read this ultimate corrugated box design guide, your range of possibilities within this medium should be clear. You can mold custom box designs to the precise shape of a product and add your design to remind shoppers of a related item or idea, designed with all sorts of colors and styles. It all depends on your needs and goals with the product’s campaign and other factors such as budget and shipping concerns. 

Are you ready to get the right cardboard box for your campaign? With over 60 years in the box-making business, Custom Boxes Now is the company to trust when it comes to designing a corrugated packaging style that is perfect for your product. All you need to do is tell us what corrugated box design you want and provide the graphic design for the packaging, and we’ll take care of the rest! 

To start your own project, contact one of our friendly professionals, and we’ll help you with all your questions.

Ready to create your custom box? Come check out our box configurator today!

Get customizable corrugated boxes