How to Make Custom Product Shipping Boxes

white custom product box

The digital age has witnessed massive growth in e-commerce as more people turn to the internet for fast and convenient shopping experiences. In 2024 alone, global retail e-commerce sales were expected to surpass $4.1 trillion, and that trend is not stopping. The explosion of e-commerce directly affects product shipping, making packaging more important than ever.

Merchants worldwide have the opportunity to stand out by prioritizing packaging. Well-thought-out packaging offers product protection, design aesthetics and brand awareness. It enables the first physical interaction between a brand and its audience.

How to Make Custom Shipping Boxes

Convinced that premium, custom packaging may be a smart move for your brand? Learn how Custom Boxes Now can help you make the switch to a smarter, custom box that will help you improve profits and make the sale. Here’s how to make a custom box for shipping:

Determine Your Preferred Box Type

Choosing a box style may seem overwhelming with so many options available. However, the following breakdown makes it easy to create a shipping box from scratch:

  • Regular Slotted Container (RSC): These are standard, normal shipping boxes. The flaps fold down and meet in the middle, and you’ll need tape or glue for assembly.
  • Full Overlap Container (FOC): The top and bottom flaps overlap. This container is great for heavy or bulky products and offers more strength and rigidity. Tape or glue is needed.
  • One Panel Folder (OPF): These are common for mailing books, magazines or media and are good for shipping flat items. Tape is required.
  • C-series: These are popular mail or subscription-style boxes. They self-lock and require tooling, which can increase upfront costs. Some standard tooling sizes are available.
  • Tray and Cover: These two-piece boxes ship to you flat and need staples or glue for assembly.
  • Half Slotted Container (HSC): These are standard shipping boxes with no top flaps. The bottoms must be sealed with tape or glue.

Measure the Product You Wish to Ship

Your products influence the size and design of the packaging. Determine the proper box sizes by measuring your products, and review the diverse box styles we offer for design inspiration. Our process makes it easy and convenient to make custom boxes that meet your design and size preferences. 

We are experts in structural design, ensuring your packaging has the ideal configuration, strength and stability. While we don’t provide graphic design, which involves preparing artwork for printing, we are experts in prepress and will optimize your personal artwork for high-quality printing.

Determine Box Strength

Strength is a critical aspect of packaging that ensures products reach consumers in perfect condition. Like size, the strength of your box is determined by the product or products you are shipping. The heavier, bulkier or more fragile the items are, the stronger the box should be. Decide on three strength options — standard, strong or extra strong with a double wall.

Decide on Printing Options

Your well-thought-out art or branding graphics need exceptional printing solutions to stand out from the competition. Custom Boxes Now offers various options, from printing methods to image adjustments. You can choose from printing methods such as:

  • Flexographic printing: This is the most basic printing option involving creating and pressing printing plates onto a box. It’s fast and cost-effective.
  • Digital printing: This direct printing method offers top-quality graphics and is excellent for both simple and complex artwork.
  • Litho laminating: This high-end photorealistic printing solution involves laminating printed sheets on box surfaces.

With our flexible processes, you can submit your order and receive your desired shipping boxes once you’ve decided on box preferences and printing options.

Why Order Custom Shipping Boxes From Custom Boxes Now?

In addition to simplifying the process of creating custom boxes, Custom Boxes Now has over 60 years of experience as a retail packaging industry leader. During these decades, we have fine-tuned our experience in designing and manufacturing custom-printed shipping boxes. Today, we’re known for an on-time record of over 99%, helping our clients keep up with their packaging needs without productivity breaks.

How do we consistently meet our clients’ time demands? Our reliability is largely due to our entirely in-house process. Custom Boxes Now operates under one roof, based in Minneapolis, Minnesota. Every stage of the process happens in our facility — which lets us maintain total oversight over the details, quality and speed of each custom-size shipping box. As an ISO 9001:2015-certified company, our quality standard speaks for itself.

Our turnkey process includes a variety of versatile printing options depending on your company’s packaging preferences. If you decide to opt for custom shipping boxes with a company logo, for example, we can handle your printing needs in-house. We’ll only encourage you to get the services you need. We know you have a budget to meet, so we aim to offer the most cost-effective packaging plans possible.

When you work with Custom Boxes Now for your packaging solutions, you can enjoy benefits such as:

  • Sustainability: Our corrugated boxes feature 100% recyclable materials for the ultimate environmentally friendly company footprint.
  • Versatility: Using our five easy steps, you can modify almost any aspect of your packaging. From creating custom shipping boxes with a logo to mixing up your shapes and sizes, we offer plenty of opportunities to get creative.
  • Customer service: We’re known for reliable and timely customer service. If you have a question or need assistance, you’re just a phone call away from a quick solution.

Contact Custom Boxes Now to Create Your Own Custom Packaging

It’s easy to cut boxes and fold them into packages that fit your products. But when you consider the value of thoughtful packaging to consumers and its impact on your brand and bottom line, it becomes necessary to seek high-quality custom packaging from industry experts.

We make it easy to order fully customized packaging that reflects your brand. Still have questions about the process? Contact Custom Boxes Now for step-by-step guidance on creating your custom packaging.